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Á¦¸ñ  Liquid Process Piping
ºÐ·ù ±â°è±Ý¼Ó > ±â°è¼³°è ÀÛ¼ºÀÏ 2010.05.10
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TABLE OF CONTENTS
SUBJECT PARAGRAPH PAGE SUBJECT PARAGRAPH PAGE
Chapter 1
Introduction
Purpose . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1
Applicability . . . . . . . . . . . . . . . . . . . 1-2 1-1
References . . . . . . . . . . . . . . . . . . . . . 1-3 1-1
Distribution . . . . . . . . . . . . . . . . . . . . 1-4 1-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1-1
Metrics . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-1
Brand Names . . . . . . . . . . . . . . . . . . . 1-7 1-1
Accompanying Guidance Stainless Steel . . 4-9 4-18
Specification . . . . . . . . . . . . . . . . . . 1-8 1-1
Manual Organization . . . . . . . . . . . . . 1-9 1-3
Chapter 2
Design Strategy Chapter 5
Design Analyses . . . . . . . . . . . . . . . . 2-1 2-1
Specifications . . . . . . . . . . . . . . . . . . . 2-2 2-1
Drawings . . . . . . . . . . . . . . . . . . . . . . 2-3 2-1
Bases of Design . . . . . . . . . . . . . . . . . 2-4 2-2
Loading Conditions . . . . . . . . . . . . . . 2-5 2-7
Piping Layout . . . . . . . . . . . . . . . . . . . 2-6 2-10
Chapter 3
General Piping Design
Materials of Construction . . . . . . . . . 3-1 3-1
Design Pressure . . . . . . . . . . . . . . . . . 3-2 3-2
Sizing . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3-7
Stress Analysis . . . . . . . . . . . . . . . . . . 3-4 3-17
Flange, Gaskets and Bolting
Materials . . . . . . . . . . . . . . . . . . . . . 3-5 3-19
Pipe Identification . . . . . . . . . . . . . . . 3-6 3-23
Piping Supports . . . . . . . . . . . . . . . . . 3-7 3-23
Testing and Flushing . . . . . . . . . . . . . 3-8 3-29
Chapter 4
Metallic Piping Systems
General . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1
Corrosion . . . . . . . . . . . . . . . . . . . . . . 4-2 4-1
Design Pressure . . . . . . . . . . . . . . . . . 4-3 4-9
Piping Supports for Metallic
Piping Systems . . . . . . . . . . . . . . . . . 4-4 4-9
Joining . . . . . . . . . . . . . . . . . . . . . . . . 4-5 4-12
Thermal Expansion . . . . . . . . . . . . . . 4-6 4-12
Ductile Iron . . . . . . . . . . . . . . . . . . . . 4-7 4-17
Carbon Steel . . . . . . . . . . . . . . . . . . . 4-8 4-17
Nickel and Nickel Alloys . . . . . . . . . 4-10 4-19
Aluminum . . . . . . . . . . . . . . . . . . . . 4-11 4-20
Copper . . . . . . . . . . . . . . . . . . . . . . . 4-12 4-21
CHAPTER 5
Plastic Piping Systems
General . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1
Polyvinyl Chloride (PVC) . . . . . . . . . 5-2 5-9
Polytetrafluoroethylene (PTFE) . . . . . 5-3 5-9
Acrylonitrile-Butadiene-Styrene
(ABS) . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-9
Chlorinated Polyvinyl Chloride
(CPVC) . . . . . . . . . . . . . . . . . . . . . . 5-5 5-10
Polyethylene (PE) . . . . . . . . . . . . . . . 5-6 5-10
Polypropylene (PP) . . . . . . . . . . . . . . 5-7 5-10
Polyvinylidene Fluoride (PVDF) . . . . 5-8 5-10
Chapter 6
Rubber and Elastomer Piping Systems
General . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1
Design Factors . . . . . . . . . . . . . . . . . . 6-2 6-1
Sizing . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6-4
Piping Support and Burial . . . . . . . . . 6-4 6-5
Fluoroelastomer . . . . . . . . . . . . . . . . . 6-5 6-5
Isobutylene Isoprene . . . . . . . . . . . . . 6-6 6-5
Acrylonitrile Butadiene . . . . . . . . . . . 6-7 6-5
Polychloroprene . . . . . . . . . . . . . . . . . 6-8 6-5
Natural Rubber . . . . . . . . . . . . . . . . . 6-9 6-5

Chapter 7 Chapter 12
Thermoset Piping Systems Corrosion Protection
General . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1
Reinforced Epoxies . . . . . . . . . . . . . . 7-2 7-5
Reinforced Polyesters . . . . . . . . . . . . 7-3 7-5
Reinforced Vinyl Esters . . . . . . . . . . . 7-4 7-6
Reinforced Furans . . . . . . . . . . . . . . . 7-5 7-6
Chapter 8 References
Double Containment Piping Systems
General . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1
Piping System Sizing . . . . . . . . . . . . . 8-2 8-6
Double Containment Piping
System Testing . . . . . . . . . . . . . . . . . 8-3 8-7
Leak Detection Systems . . . . . . . . . . . 8-4 8-8
Chapter 9 Appendix D
Lined Piping Systems Index
General . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1
Plastic Lined Piping Systems . . . . . . . 9-2 9-3
Other Lined Piping Systems . . . . . . . 9-3 9-8
Chapter 10
Valves
General . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1
Valve Types . . . . . . . . . . . . . . . . . . . 10-2 10-9
Valve Sizing and Selection . . . . . . . 10-3 10-13
Valve Schedule . . . . . . . . . . . . . . . . 10-4 10-20
Chapter 11
Ancillary Equipment
Flexible Couplings . . . . . . . . . . . . . . 11-1 11-1
Air and Vacuum Relief . . . . . . . . . . 11-2 11-1
Drains . . . . . . . . . . . . . . . . . . . . . . . . 11-3 11-5
Sample Ports . . . . . . . . . . . . . . . . . . 11-4 11-5
Pressure Relief Devices . . . . . . . . . . 11-5 11-5
Backflow Prevention . . . . . . . . . . . . 11-6 11-7
Static Mixers . . . . . . . . . . . . . . . . . . 11-7 11-8
Expansion Joints . . . . . . . . . . . . . . . 11-8 11-9
Piping Insulation . . . . . . . . . . . . . . . 11-9 11-10
Heat Tracing . . . . . . . . . . . . . . . . . 11-10 11-12
Corrosion Protection . . . . . . . . . . . . 12-1 12-1
Cathodic Protection . . . . . . . . . . . . . 12-2 12-1
Isolation Joints . . . . . . . . . . . . . . . . . 12-3 12-2
Protective Coatings . . . . . . . . . . . . . 12-4 12-4
Appendix A
Appendix B
Fluid/Material Matrix
Appendix C
Design
1-1. Purpose
This United States Army Corps of Engineers (USACE)
Engineer Manual (EM) 1110-1-4008 provides
information for the design of liquid process piping
systems.
1-2. Applicability
Liquid process piping systems include all pipe and
appurtenances which are used to convey liquids to, from
and between pumping, storage and treatment units and
which are not integral to any unit (i.e., piping that is
furnished as a part of the unit). Plumbing is covered by
TM 5-810-5, potable water piping is covered by TI 814-
03, sewage piping is covered by TI 814-10, storm
drainage, and fuel and lubricant supply piping are
excluded.
ºÐ·® 245 ÆäÀÌÁö ÀúÀ۳⵵ 2002 ³âµµ ¿øÀúÀÛÀÚ/Ãâó US ARMY
       
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